In today’s rapidly evolving industrial landscape, manufacturers are embracing smart manufacturing and Industry 4.0 technologies to increase efficiency, precision, and connectivity. Our smart slitting line is designed to meet these demands, providing high-speed, automated, and data-driven metal processing. Capable of handling a wide variety of metals—including High-Speed Steel (HSS), Cold-Rolled Steel (CRS), Hot-Rolled Steel (HRS), Stainless Steel (SS), and Aluminum—this system ensures precise, high-quality strips while supporting intelligent production workflows. https://sumikura.jp/slitting-lines/ Key Specifications: Material Compatibility: HSS, CRS, HRS, SS, Aluminum Maximum Coil Width: 2,500 mm Maximum Coil Weight: 35 tons Maximum Strips per Coil: 50 Material Thickness Range: 0.2–9.0 mm Processing Speed: 0–300 m/min Tension Control Units: Felt Plate, Belt Bridle, or Roll Systems Slitter Type: Double Slitter or Turnstile Advanced Automation and Digital Integration: Equipped with a modern Human-Machine Interface (HMI) and intelligent sensors, this slitting line allows real-time monitoring of coil tension, strip alignment, and cutting precision. Automated adjustments maintain consistent strip flatness and widths, reducing scrap and minimizing the need for manual intervention. Integrated data analytics and process monitoring enable predictive maintenance, process optimization, and detailed production tracking, improving uptime and operational efficiency while supporting a connected manufacturing environment. High-Speed Performance and Reliability: The dual slitter configuration allows simultaneous processing of multiple strips, boosting throughput and minimizing downtime during tooling changes. Operating at speeds up to 300 m/min, the line efficiently handles heavy coils of up to 35 tons while maintaining precise tolerances across various material thicknesses. Its durable construction ensures long-term stability, reliability, and consistent performance in continuous, high-volume production settings. Versatile Industrial Applications: Ideal for automotive components, appliance production, industrial machinery, and metal service centers, this smart slitting line accommodates diverse coil sizes, weights, and materials. Its flexibility allows manufacturers to adapt quickly to changing production demands while maintaining consistent quality, making it an essential component of digitally connected, intelligent manufacturing systems. Conclusion: By integrating smart automation, real-time digital monitoring, and precision engineering, this Industry 4.0-ready slitting line offers a future-proof solution for modern metal processing. It increases productivity, reduces waste, and enables manufacturers to implement smart manufacturing practices efficiently. This system is an indispensable investment for companies seeking high-speed, reliable, and technologically advanced metal processing solutions.

In today’s competitive manufacturing environment, precision, speed, and sustainability are more important than ever. Our state-of-the-art Slitting Lines are engineered to meet these demands, providing manufacturers with a reliable solution for processing a wide range of metal materials, including High-Speed Steel (HSS), Cold Rolled Steel (CRS), Hot Rolled Steel (HRS), Stainless Steel (SS), and Aluminum (Alum). By combining robust design, flexible operation, and energy-efficient technology, these systems help manufacturers optimize production while reducing waste. https://sumikura.jp/slitting-lines/ Designed to handle widths up to 2,500 mm, the Slitting Line accommodates large coils with ease, ensuring smooth processing even in high-volume production settings. With a total system weight of 35 tons, it provides exceptional stability, enabling precise cutting at high speeds. The line is capable of slitting material thicknesses ranging from 0.2 mm to 9.0 mm, making it versatile for both thin foils and thicker metal sheets. The Slitting Line can produce up to 50 strips simultaneously, dramatically increasing throughput while maintaining consistent quality. This capability is complemented by a choice of double slitter or turnstile configurations, which ensure accurate cuts with minimal edge distortion. Operators can adjust the strip width to match production requirements, allowing the system to handle a wide range of applications, from automotive parts and industrial components to household appliances and structural materials. Energy efficiency is a key advantage of this Slitting Line. The advanced tension control system—using felt plates, belt bridles, or roll-based tension units—maintains uniform coil feeding while minimizing energy consumption. This precision tension control also reduces material waste, ensuring that every coil is processed efficiently. Production speed is adjustable from 0 to 300 meters per minute, allowing operators to optimize the process for different materials and thicknesses without compromising quality. Ease of maintenance and operational safety are integral to the design. The modular layout and accessible components allow for quick inspections and routine maintenance, reducing downtime. Ergonomically designed controls provide intuitive operation, while safety mechanisms protect operators during high-speed operations. This combination of usability, safety, and performance ensures that production runs smoothly and consistently. Beyond performance, the Slitting Line supports environmentally conscious manufacturing. By minimizing scrap through precise slitting and lowering energy consumption with efficient drive and tension systems, it contributes to more sustainable production processes. Manufacturers benefit from reduced operational costs, higher yield, and the ability to meet modern environmental standards. Whether producing narrow strips or wide coils, processing diverse metals, or seeking a balance of speed, precision, and sustainability, our Slitting Lines deliver exceptional value. They represent a smart investment for manufacturers seeking to improve efficiency, reduce waste, and maintain high-quality output in metal processing operations.

Manufacturers today require equipment that combines precision, reliability, and adaptability to meet the demands of modern production. The Cut-to-Length (CTL) Line delivers a high-performance solution for converting heavy coils into flat, accurately cut sheets, offering a versatile system that optimizes workflow, reduces material waste, and ensures consistent quality across a range of industrial applications. https://sumikura.jp/cut-to-length-lines/ The CTL line is designed to process a broad spectrum of materials, including high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel (SS), and aluminum (Alum). This multi-material capability allows manufacturers to handle a variety of production needs using a single line. Whether producing thin aluminum panels for consumer products or thick steel sheets for structural applications, the CTL line ensures superior flatness, edge precision, and minimal distortion, providing reliable results every time. With a maximum coil width of 2,500 mm and the ability to produce sheets up to 12,000 mm long, the CTL line is tailored for high-capacity operations. The system can handle coil weights up to 35 tons, enabling large rolls to be processed efficiently, reducing downtime, and supporting continuous production. This high-capacity capability improves throughput, streamlines labor utilization, and enhances overall operational efficiency for large-scale manufacturing environments. The system accommodates a thickness range of 0.2 mm to 9.0 mm, allowing flexibility for both thin and heavy-gauge sheets. Thin sheets are ideal for applications requiring precision and smooth finishes, such as automotive panels, electronics, and appliances. Thicker plates are suitable for industrial machinery, construction projects, and shipbuilding. This broad thickness range enables manufacturers to process multiple product types with a single line, reducing equipment investment and improving workflow. Operational efficiency is enhanced by a variable speed range of 0–80 meters per minute, giving operators the flexibility to adjust production speed according to material type and job requirements. High-speed operation maximizes output for long runs, while slower speeds allow precise control for high-tolerance or delicate materials, ensuring optimal results for every sheet. The CTL line features dual shear options: stop shear and rotary shear. The stop shear provides clean, burr-free cuts for shorter sheets and thicker materials, maintaining edge integrity and quality. The rotary shear allows continuous high-speed cutting for long sheets or large production batches, enhancing productivity without compromising precision. This dual shear configuration gives manufacturers the flexibility to select the most efficient method for each application. Durability and long-term reliability are at the core of the CTL line’s design. The heavy-duty frame and precision-engineered components ensure consistent performance under demanding industrial conditions. Automated controls simplify setup, reduce operator intervention, and minimize errors, while low-maintenance construction guarantees maximum uptime and operational efficiency. Industries such as automotive, aerospace, shipbuilding, construction, appliance manufacturing, and general fabrication can leverage the CTL line to optimize production, reduce waste, and consistently deliver high-quality sheets. In conclusion, the Cut-to-Length Line is a versatile, high-capacity, and reliable system. Its ability to process multiple materials, handle heavy coils, accommodate a wide thickness range, and operate with dual shear options makes it an indispensable solution for manufacturers seeking efficiency, precision, and consistent output across diverse industrial applications.

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