Manufacturers today require equipment that combines precision, reliability, and adaptability to meet the demands of modern production. The Cut-to-Length (CTL) Line delivers a high-performance solution for converting heavy coils into flat, accurately cut sheets, offering a versatile system that optimizes workflow, reduces material waste, and ensures consistent quality across a range of industrial applications.
https://sumikura.jp/cut-to-length-lines/
The CTL line is designed to process a broad spectrum of materials, including high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel (SS), and aluminum (Alum). This multi-material capability allows manufacturers to handle a variety of production needs using a single line. Whether producing thin aluminum panels for consumer products or thick steel sheets for structural applications, the CTL line ensures superior flatness, edge precision, and minimal distortion, providing reliable results every time.
With a maximum coil width of 2,500 mm and the ability to produce sheets up to 12,000 mm long, the CTL line is tailored for high-capacity operations. The system can handle coil weights up to 35 tons, enabling large rolls to be processed efficiently, reducing downtime, and supporting continuous production. This high-capacity capability improves throughput, streamlines labor utilization, and enhances overall operational efficiency for large-scale manufacturing environments.
The system accommodates a thickness range of 0.2 mm to 9.0 mm, allowing flexibility for both thin and heavy-gauge sheets. Thin sheets are ideal for applications requiring precision and smooth finishes, such as automotive panels, electronics, and appliances. Thicker plates are suitable for industrial machinery, construction projects, and shipbuilding. This broad thickness range enables manufacturers to process multiple product types with a single line, reducing equipment investment and improving workflow.
Operational efficiency is enhanced by a variable speed range of 0–80 meters per minute, giving operators the flexibility to adjust production speed according to material type and job requirements. High-speed operation maximizes output for long runs, while slower speeds allow precise control for high-tolerance or delicate materials, ensuring optimal results for every sheet.
The CTL line features dual shear options: stop shear and rotary shear. The stop shear provides clean, burr-free cuts for shorter sheets and thicker materials, maintaining edge integrity and quality. The rotary shear allows continuous high-speed cutting for long sheets or large production batches, enhancing productivity without compromising precision. This dual shear configuration gives manufacturers the flexibility to select the most efficient method for each application.
Durability and long-term reliability are at the core of the CTL line’s design. The heavy-duty frame and precision-engineered components ensure consistent performance under demanding industrial conditions. Automated controls simplify setup, reduce operator intervention, and minimize errors, while low-maintenance construction guarantees maximum uptime and operational efficiency.
Industries such as automotive, aerospace, shipbuilding, construction, appliance manufacturing, and general fabrication can leverage the CTL line to optimize production, reduce waste, and consistently deliver high-quality sheets.
In conclusion, the Cut-to-Length Line is a versatile, high-capacity, and reliable system. Its ability to process multiple materials, handle heavy coils, accommodate a wide thickness range, and operate with dual shear options makes it an indispensable solution for manufacturers seeking efficiency, precision, and consistent output across diverse industrial applications.
Manufacturers today require equipment that combines precision, reliability, and adaptability to meet the demands of modern production. The Cut-to-Length (CTL) Line delivers a high-performance solution for converting heavy coils into flat, accurately cut sheets, offering a versatile system that optimizes workflow, reduces material waste, and ensures consistent quality across a range of industrial applications.
https://sumikura.jp/cut-to-length-lines/
The CTL line is designed to process a broad spectrum of materials, including high-speed steel (HSS), cold rolled steel (CRS), hot rolled steel (HRS), stainless steel (SS), and aluminum (Alum). This multi-material capability allows manufacturers to handle a variety of production needs using a single line. Whether producing thin aluminum panels for consumer products or thick steel sheets for structural applications, the CTL line ensures superior flatness, edge precision, and minimal distortion, providing reliable results every time.
With a maximum coil width of 2,500 mm and the ability to produce sheets up to 12,000 mm long, the CTL line is tailored for high-capacity operations. The system can handle coil weights up to 35 tons, enabling large rolls to be processed efficiently, reducing downtime, and supporting continuous production. This high-capacity capability improves throughput, streamlines labor utilization, and enhances overall operational efficiency for large-scale manufacturing environments.
The system accommodates a thickness range of 0.2 mm to 9.0 mm, allowing flexibility for both thin and heavy-gauge sheets. Thin sheets are ideal for applications requiring precision and smooth finishes, such as automotive panels, electronics, and appliances. Thicker plates are suitable for industrial machinery, construction projects, and shipbuilding. This broad thickness range enables manufacturers to process multiple product types with a single line, reducing equipment investment and improving workflow.
Operational efficiency is enhanced by a variable speed range of 0–80 meters per minute, giving operators the flexibility to adjust production speed according to material type and job requirements. High-speed operation maximizes output for long runs, while slower speeds allow precise control for high-tolerance or delicate materials, ensuring optimal results for every sheet.
The CTL line features dual shear options: stop shear and rotary shear. The stop shear provides clean, burr-free cuts for shorter sheets and thicker materials, maintaining edge integrity and quality. The rotary shear allows continuous high-speed cutting for long sheets or large production batches, enhancing productivity without compromising precision. This dual shear configuration gives manufacturers the flexibility to select the most efficient method for each application.
Durability and long-term reliability are at the core of the CTL line’s design. The heavy-duty frame and precision-engineered components ensure consistent performance under demanding industrial conditions. Automated controls simplify setup, reduce operator intervention, and minimize errors, while low-maintenance construction guarantees maximum uptime and operational efficiency.
Industries such as automotive, aerospace, shipbuilding, construction, appliance manufacturing, and general fabrication can leverage the CTL line to optimize production, reduce waste, and consistently deliver high-quality sheets.
In conclusion, the Cut-to-Length Line is a versatile, high-capacity, and reliable system. Its ability to process multiple materials, handle heavy coils, accommodate a wide thickness range, and operate with dual shear options makes it an indispensable solution for manufacturers seeking efficiency, precision, and consistent output across diverse industrial applications.
